High-Quality PP Non Woven Fabric for Medical Application

Client Background

Our client is a medical supply manufacturer based in Germany, specializing in disposable surgical masks, protective gowns, and medical packaging. As their business expanded during the pandemic recovery period, they urgently needed a reliable supplier of PP non woven fabric with high consistency and strict hygiene standards. They were particularly concerned about fabric uniformity, air permeability, and bacterial filtration performance, as these factors directly affect product safety and end-user comfort.

Customer Challenge

Before cooperating with us, the client had encountered several issues with their previous suppliers.

• The fabric GSM (gram per square meter) varied significantly between rolls, causing unstable mask performance.

• The tensile strength was inconsistent, which led to breakage during high-speed mask production.

• The color and surface smoothness were not uniform, creating problems for visual quality control.

• Moreover, the lead time was long, and communication efficiency was low.

The client needed a high-performance PP non woven fabric supplier capable of delivering medical-grade material with stable specifications, fast delivery, and full traceability.

Our Solution

After receiving the client’s detailed technical requirements, our engineering team designed a customized Spunbond PP Non Woven Fabric solution.

1. Material Selection
   We used 100% virgin polypropylene to ensure fabric purity, avoiding recycled content that could affect hygiene and mechanical strength.
   The material complied with REACH, ROHS, and OEKO-TEX standards.

2. Production Technology

   • Adopted advanced spunbond technology for uniform fiber distribution.

   • Controlled the fabric weight precisely between 25–80 GSM, depending on the client’s different product applications (mask inner layer, outer layer, and protective gowns).

   • Implemented an electrostatic treatment to enhance bacterial filtration efficiency (BFE).

   • Provided anti-bacterial and hydrophobic coating options for specific product lines.

3. Quality Control
   Every production batch underwent:

   • Tensile strength test (MD/CD direction).

   • Air permeability test to ensure breathability.

   • Color uniformity inspection under standard light conditions.

   • Lab testing reports issued by SGS for material safety verification.

4. Efficient Delivery & Service
   Our factory’s 6,000㎡ production facility, equipped with five spunbond lines, enabled a daily output of over 10 tons.
   We completed the client’s first 20,000 kg order within seven days, including custom packaging and pallet reinforcement for sea freight.
   Throughout the cooperation, our sales and QC team provided real-time production updates and video inspections, ensuring full transparency.

Results & Customer Feedback

After using our PP non woven fabric for six months, the client reported remarkable improvements in their production and product quality:

• Production yield increased by 18% due to stable GSM and fabric strength.

• Customer complaints dropped to nearly zero regarding color and surface defects.

• Lead time shortened by 35%, enabling faster order fulfillment for their distributors.

• The fabric met EN14683 Type IIR medical mask requirements and passed bacterial filtration efficiency (BFE) > 98% tests.

The client was highly satisfied with our professionalism and quality consistency.
They commented:

“Your team’s fast response, consistent quality, and reliable logistics helped us a lot during our peak production seasons. We now consider your PP non woven fabric a core part of our supply chain.”

Since then, the client has become our long-term partner, and we have been supplying them with medical-grade non woven fabric rolls for multiple new product lines, including isolation gowns, surgical drapes, and mask components.

Why Choose Us as Your PP Non Woven Fabric Supplier

• 15+ years manufacturing experience in spunbond and meltblown technology.

• Strict QC system with ISO9001 and SGS-certified lab testing.

• Flexible customization on GSM, color, roll width, and surface treatment.

• Fast production and global delivery to over 30 countries.

• Professional communication and engineering support for OEM/ODM projects.

We don’t just sell non woven fabric — we help our clients build efficient, hygienic, and compliant medical products with reliable quality and performance.